Mitsubishi MXZ-2A52VA Servisní příručka

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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················7
3. INDOOR/OUTDOOR
CORRESPONDENCE TABLE ···························8
4. INDOOR UNITS COMBINATION ·····················10
5. SPECIFICATION···············································24
6. NOISE CRITERIA CURVES·····························27
7. OUTLINES AND DIMENSIONS ·······················28
8. WIRING DIAGRAM ··········································31
9. REFRIGERANT SYSTEM DIAGRAM··············35
10. PERFORMANCE CURVES······························39
11. ACTUATOR CONTROL····································50
12. SERVICE FUNCTIONS·····································50
13. TROUBLESHOOTING······································53
14. DISASSEMBLY INSTRUCTIONS·····················77
15. PARTS LIST······················································86
16. OPTIONAL PARTS ······················BACK COVER
Inverter-controlled multi system type
Models
MXZ-2A40VA -
MXZ-2A52VA -
MXZ-3A54VA -
MXZ-3A54VA -
MXZ-4A71VA -
MXZ-4A71VA -
MXZ-4A80VA -
E1
E2
E1
E2
E1
E1
E1
No. OB377
REVISED EDITION-A
HFC
utilized
R410A
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
MXZ-4A80VA
NOTE:
•This service manual describes technical data of outdoor units.
Indoor unit service manual
MSZ-FA•VA Series (OB371)
MSZ-GA•VA Series
(OB378,OB388)
MSZ-CB•VA Series (OB441)
Please void OB377
OUTDOOR UNIT
Revision : A
• MXZ-3A54/4A71VA- has been added.
• MXZ-2A40/2A52VA
- has been added.
E1
E2
OB377--1.qxp 05.12.14 3:17 PM Page 1
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1 2 3 4 5 6 ... 97 98

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Strany 1 - OUTDOOR UNIT

SERVICE MANUALCONTENTS1. TECHNICAL CHANGES ····································22. PART NAMES AND FUNCTIONS······················73. INDOOR/OUTDOOR CO

Strany 2 - TECHNICAL CHANGES

1022253522+2222+2522+3525+2525+35Indoor unitscombinationUnit AUnit BCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%

Strany 3 - MXZ-4A71VA - ➔ MXZ-4A71VA

1122253522+2222+2522+3525+2525+3535+35Indoor unitscombinationUnit AUnit BCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfac

Strany 4

122225355022+2222+2522+3522+5025+2525+3525+5035+3535+5050+5022+22+2222+22+2522+22+3522+22+5022+25+2522+25+3522+25+5022+35+3525+25+2525+25+3525+25+5025

Strany 5

132225355022+2222+2522+3522+5025+2525+3525+5035+3535+5050+5022+22+2222+22+2522+22+3522+22+5022+25+2522+25+3522+25+5022+35+3525+25+2525+25+3525+25+5025

Strany 6 - 5.Additional charge

14Indoor unitscombinationUnit A Unit B Unit C Unit DCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 7 - PART NAMES AND FUNCTIONS

15Indoor unitscombinationUnit A Unit B Unit C Unit DCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 8

16Indoor unitscombinationUnit A Unit B Unit C Unit DHeating capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 9

17Indoor unitscombinationUnit A Unit B Unit C Unit DHeating capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 10 - INDOOR UNITS COMBINATION4

18Indoor unitscombinationUnit A Unit B Unit C Unit DCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 11 - MXZ-2A52VA

19Indoor unitscombinationUnit A Unit B Unit C Unit DCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 12 - MXZ-3A54VA

TECHNICAL CHANGES21MXZ-A26WV - ➔ MXZ-3A54VA -1. Indication of capacity has been changed. (BTU➔kW)2. Capacity specification has been changed. (Cooling

Strany 13

20Indoor unitscombinationUnit A Unit B Unit C Unit DCooling capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 14 - MXZ-4A71VA

21Indoor unitscombinationUnit A Unit B Unit C Unit DHeating capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 15

22Indoor unitscombinationUnit A Unit B Unit C Unit DHeating capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 16

23Indoor unitscombinationUnit A Unit B Unit C Unit DHeating capacity (kW)TotalOutdoor unitpower consumption(kW)Current(A)Powerfactor(%)NOTE: Electrica

Strany 17

24SPECIFICATION5Outdoor modelIndoor units number Piping total lengthConnecting pipe lengthHeight difference (Indoor ~ Outdoor)Height difference (Indoo

Strany 18 - MXZ-4A80VA

25Outdoor modelIndoor units number Piping total lengthConnecting pipe lengthHeight difference (Indoor ~ Outdoor)Height difference (Indoor ~ Indoor)Fun

Strany 19

26Outdoor modelIndoor units number Piping total lengthConnecting pipe lengthHeight difference (Indoor ~ Outdoor)Height difference (Indoor ~ Indoor)Fun

Strany 20

90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETERESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-20NC-70OCTAVE BAND SOUND P

Strany 21

28OUTLINES AND DIMENSIONS7Unit: mmMXZ-2A40VAMXZ-2A52VA51 51170.444400304 325344.517.54022.355028010800500150302.51323 28551251.169handleAir inAir out

Strany 22

More than 100 mmOpen as a ruleMore than 500 mmif the front and bothsides are openMore than 100 mmMore than 200 mm ifthere are obstacles toboth sidesOp

Strany 23

3MXZ-A14WV - ➔ MXZ-2A40VA -1. Indication of capacity has been changed. (BTU➔kW)2. Dimensions of unit has been changed. (W840oH640oD330➔W800oH550oD285)

Strany 24 - SPECIFICATION

30MXZ-4A80VAUnit: mm100500350500100500100100350200500service spaceMore thanMore thanMore thanMore thanMore thanMore thanMore thanMore thanMore thanMor

Strany 25 - Compressor

31WIRING DIAGRAM8MXZ-2A40VA MXZ-2A52VACN931CN792CN79112CN662CN6632154321CN6616LEV A LEV B66RT64RT65RT62RT61 RT68321CN932MFF901T801IC801C63CC63BC63A F8

Strany 26

32MXZ-3A54VAR64B21S4BLUBLU1 2WRT64(BLU)(RED)(WHT)3WHTREDLD9GRNTAB1TAB2CN601321CN60232 1 2 3CN6031REDBRNBLUORNYLWWHTCN7911 432 5 6CN7921 432 5 6REDBRNB

Strany 27 - NOISE CRITERIA CURVES

33MXZ-4A71VA :Terminal block :Connector3.Symbols below indicate.2.Use copper conductors only (for field wiring). diagram for servicing.

Strany 28 - OUTLINES AND DIMENSIONS

34MXZ-4A80VA :Terminal block :Connector3.Symbols below indicate.2.Use copper conductors only (for field wiring). diagram for servicing.

Strany 29 - Unit: mm

35Indoor unitExtension pipe diameterclass Pipe diameterLiquid 6.35(1/4) Liquid 6.35(1/4)22/25/35Gas 9.52(3/8) Gas 9.52(3/8)REFRIGERANT SYSTEM DIAGRAM9

Strany 30

36Indoor unitExtension pipe diameterclass Pipe diameterLiquid 6.35(1/4) Liquid 6.35(1/4)22/25/35Gas 9.52(3/8) Gas 9.52(3/8)Liquid 6.35(1/4) Liquid 6.3

Strany 31 - WIRING DIAGRAM

37Unit:mm● Refrigerant pipe diameter is different according to indoor unit to be connected. When using extension pipes,refer to the tables below. ● Wh

Strany 32

38Unit:mm● Refrigerant pipe diameter is different according to indoor unit to be connected. When using extension pipes,refer to the tables below. ● Wh

Strany 33

39PERFORMANCE CURVES10The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions,s

Strany 34

4RefrigerationoilRefrigerantNew refrigerantR410AHFC-32: HFC-125 (50%:50%)Pseudo-azeotropic refrigerantNot includedA1/A172.6-51.41.55764Non combustible

Strany 35 - REFRIGERANT SYSTEM DIAGRAM

4010-1. Capacity and the input curves MXZ-2A40VAMXZ-2A52VA22 class8.57.87.16.45.85.19.38.57.87.06.35.610.69.78.87.97.16.335 class25 class25.423.421.51

Strany 36 - MAX REFRIGERANT PIPING LENGTH

41MXZ-3A54VAMXZ-4A71VA22 class8.57.87.16.45.85.19.38.57.87.06.35.660 class10.69.78.87.97.16.313.111.910.89.78.77.713.712.411.310.19.08.050 class35 cla

Strany 37

4210-2. Capacity and input correction by inverter output frequency (OUTDOOR UNIT:MXZ-2A40VA/2A52VA)0 50 100 1500.51.01.5<COOL>CapacityFrequencyH

Strany 38

43(OUTDOOR UNIT:MXZ-3A54VA)0 50 100 1500.51.01.5<COOL>CapacityFrequencyHz0 50 100 1500.51.01.5<COOL>Total inputFrequencyHz0 50 100 1500.51

Strany 39 - PERFORMANCE CURVES

44(OUTDOOR UNIT:MXZ-4A71VA)0 50 100 1500.51.01.5<COOL>CapacityFrequencyHz0 50 100 1500.51.01.5<COOL>Total inputFrequencyHz0 50 100 1500.51

Strany 40 - MXZ-2A40VA

45(OUTDOOR UNIT:MXZ-4A80VA)0 50 100 1500.51.01.5<COOL>CapacityFrequencyHz0 50 100 1500.51.01.5<COOL>Total inputFrequencyHz0 50 100 1500.51

Strany 41

460 50 100 1500.51.01.5<COOL>CapacityFrequencyHz0 50 100 1500.51.01.5<COOL>Total inputFrequencyHz0 50 100 1500.51.01.5<HEAT>Capacity

Strany 42

47MXZ-3A54VA MXZ-4A71VA22-class unitAmbient temperature(:)Ambient humidity(%)Ambient temperature(:)Ambient humidity(%)Outdoor low pressure(MPa[Gauge])

Strany 43 - (OUTDOOR UNIT:MXZ-3A54VA)

48MXZ-4A80VA22-class unitAmbient temperature(:)Ambient humidity(%)Ambient temperature(:)Ambient humidity(%)Outdoor low pressure(MPa[Gauge])(kgf/F[Gaug

Strany 44 - (OUTDOOR UNIT:MXZ-4A71VA)

49MXZ-3A54VA MXZ-4A71VA5 10 15 20 25234567Ambient temperature(:)48HzOutdoor unit current (A)22-class unit 25-class unit5 10 15 20 25234567Ambient temp

Strany 45 - (OUTDOOR UNIT:MXZ-4A80VA)

5-30 -20 -10 0 10 203040 50 60-0.50.00.51.01.52.02.53.03.54.0(MPa [Gauge])R410AR22Conversion chart of refrigerant temperature and pressureSaturated li

Strany 46

50ACTUATOR CONTROL11Relation between main sensor and actuatorDischarge temperature thermistorIndoor pipe temperature thermistorDefrost thermistorGas p

Strany 47

5112-3. AUTO LINE CORRECTING function (MXZ-2A)This outdoor model has an auto line correcting function which automatically detects incorrect wiring or

Strany 48 - 1 Condition :

52The auto line correcting can be confirmed in the following way:1 Turn OFF the power supply.2 Turn ON the 4th Dip Switch of SW1 on the display P.C. b

Strany 49

53TROUBLESHOOTING133. Troubleshooting procedure1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate a

Strany 50 - SERVICE FUNCTIONS

54The left lamp of OPERATION INDICAORlamp(Indoor unit)OFF2-time flash3-time flash4-time flash5-time flash6-time flash7-time flash8-time flashLighting

Strany 51

5511-time flash15-time flash• Replace the power board.• Replace the power board.• Refer to 13-6.D "Check of LEV". • Check the drain p

Strany 52

56The left lamp of OPERATION INDICAORlamp(Indoor unit)OFF2-time flash3-time flash4-time flash5-time flash6-time flash7-time flash8-time flashLighting

Strany 53 - TROUBLESHOOTING

57Operation startCheck the outdoor unit LED indicator.Refer to 13-6.A "Check of power supply".• Indoor unit serial signal errorRefer to 13-6

Strany 54

5813-4. Troubleshooting check table MXZ-2ALED1(Red) LED2(Yellow)Lightning Twice Outdoor power system• Check the connection of the compressor connectin

Strany 55

59--9 timesLightingInverter check modeLightingLightingNormalWhen the unit is operated with emergency operation switch.-5 timesLightingCooling high-pre

Strany 56 - MXZ-3A/4A

6Electronic scale for refrigerant chargingOutdoor unitRefrigerant gas cylinderoperating valveRefrigerant gas cylinderfor R410A with siphonRefrigerant

Strany 57

60MXZ-3A/4ALED1(Red) LED2(Yellow)Lightning Twice Outdoor power system• Check the connection of the compressor connecting wire.• Refer to 13-6.E "

Strany 58 - Lighting

61Primary current protectionSecondary current protectionHigh-pressure protectionDefrosting in cooling3 timesLightingDischarge temperatureprotection• C

Strany 59

62NormalMXZ-2A40/520.56Ω ~ 0.69ΩDischarge temperaturethermistor (RT62)Fin temperature thermistor (RT64)WHT - REDRED - ORNMeasure the resistance using

Strany 60

63AACheck of power supplyOutdoor unit does not operate. (LED display: display OFF)Turn on power supply.NoYesYesNoNoYesNoYesYesNoReplace the power boar

Strany 61

64Is there rated voltage in the power supply?Is there any mis-wiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire?W1. Mi

Strany 62

65CCCheck of R.V. coilNoYesNoYesNoYesNoYesNoYes1. Disconnect the lead wire leading to the compressor.2. 3 minutes after turning on the power supply, s

Strany 63 - Turn on power supply

66DDCheck of LEVNoYesNoYesTurn on power supply to the outdoor unit after checking LEV coil is mounted to the LEV body securely.Is "click - click&

Strany 64 - Indoor unit does not operate

67EEHow to check inverter/ compressor• When heating, room does not get warm.• When cooling, room does not get cool.LED display:LED1 LED2Lighting Light

Strany 65 - Check of R.V. coil

68FFCheck of outdoor thermistors• When thermistor is abnormal. (When the LED display is a table below.)NormalYesNoAbnormalReconnect the connector in t

Strany 66 - Check of LEV

69GGCheck of outdoor fan motor• Fan motor does not operate or stops operating shortly after starting the operation.YesYesYesNo(Fixed to either 5V or 0

Strany 67

7PART NAMES AND FUNCTIONS2ACCESSORIESMXZ-2A40VAMXZ-2A52VADrain socketDrain capQuick Clean kit 1−−12112−123MXZ-2A40VAMXZ-2A52VAMXZ-3A54VA - E1MXZ-4A71V

Strany 68 - Check of outdoor thermistors

70HHCheck of HPSInfinity0"YesNoYes1. Disconnect the connector CN681 in the electronic control P.C. board.2. Check the resistance of HPS after 1 m

Strany 69 - Check of outdoor fan motor

71Back side of unit-20 -10 0 10 20 30 400102030405060708090100Temperature(:)Defrost thermistor(RT61)Ambient temperature thermistor(RT65)Outdoor heat e

Strany 70 - The other cases

720 10 20 30 40 50 60 70 80 90 100 110 1207006005004003002001000Resistance (k')Temperature (;)Discharge temperature thermistor (RT62)-20 -10 0 10

Strany 71 - MXZ-2A40VA MXZ-2A52VA

73{CN912R.V. coil 230V AC230V AC50HzInput230V AC50Hz Output{{CN901To electroniccontrol P.C. boardMXZ-3A54VAMXZ-4A71VAMXZ-4A80VAF64 FUSE2A/250VF911 FUS

Strany 72 - Temperature (;)

74R.V.coil(CN912)230V ACBack side of unitMXZ-2A40VA MXZ-2A52VAFront side of unitTo inverter P.C.board(CN934)F61(FUSE)20A/250V4. Power P.C. boardFUSE(F

Strany 73

75MXZ-3A54VAMXZ-4A71VAMXZ-4A80VA13325-370V DCOutput(Red)(White)Connect to the compressorVoltage among phases: 5V to 180VConnect tothe earthCN5Primary

Strany 74

76MXZ-2A40VA MXZ-2A52VA6. Display P.C. boardMXZ-2A40VA MXZ-2A52VA7. Interface P.C. boardSW1GND5VLED2LED1GND5VSerial signal room ASerial signal room B2

Strany 75

77DISASSEMBLY INSTRUCTIONS14OPERATING PROCEDUREPHOTOSPhoto 11. Removing the cabinet.(1) Remove the screw fixing the service panel. (See Photo 1.)(2) P

Strany 76

784. Removing the discharge temperature thermistor,defrost thermistor and outdoor heat exchangertemperature thermistor(1) Remove the top panel, cabine

Strany 77 - DISASSEMBLY INSTRUCTIONS

79OPERATING PROCEDUREPHOTOSPhoto 5Defrostthermistor5. Removing outdoor fan motor(1) Remove the top panel, cabinet and service panel.(Refer to 1.)(2) D

Strany 78 - OPERATING PROCEDURE

8INDOOR/ OUTDOOR CORRESPONDENCE TABLE3MXZ-2A40VAMXZ-2A52VAMXZ-3A54VA❈There is no combination other than this table.MXZ-4A71VA22+2222+2522+3525+2525+35

Strany 79

80OPERATING PROCEDUREPHOTOS1. Removing the compressor(1)Remove the screws of the top panel, and remove the toppanel.(2)Remove the screws of the servic

Strany 80 - 14-2. MXZ-3A54VA MXZ-4A71VA

81OPERATING PROCEDUREPHOTOS2. Removing the fan motor(1)Remove the top panel, the service panel, and the cabinet.(Photo 1)(2)Disconnect the connector C

Strany 81

82OPERATING PROCEDURE PHOTOS5. Removing the reactor(1)Remove the top panel. (Photo 1)(2)Remove the service panel, cabinet, back panel and the relaypan

Strany 82 - OPERATING PROCEDURE PHOTOS

83OPERATING PROCEDUREPHOTOS1. Removing the compressor(1)Remove the screws of the top panel, and remove the toppanel.(2)Remove the screws of the servic

Strany 83 - 14-3. MXZ-4A80VA

84OPERATING PROCEDUREPHOTOS3. Removing the 4-way valve(1)Remove the top panel. (Photo 1)(2)Remove the service panel, rear panel, and pipe cover. Recov

Strany 84

85OPERATING PROCEDURE PHOTOS5. Removing the reactor(1)Remove the top panel. (Photo 1)(2)Disconnect the reactor lead wire.(3)Remove the screws of the r

Strany 85

86PARTS LIST1515-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS111122151713109MXZ-2A40VA MXZ-2A52VA34567816141819OB377--3.qxp 05.12.14 3:35 PM

Strany 86 - PARTS LIST

87E02 927 232E02 927 521E02 927 501E02 A45 290E02 A47 900E02 065 506E02 927 661E02 927 662E02 A47 245E02 A47 233E02 735 640E02 A48 493E02 A47 961E02 9

Strany 87

8815-2. OUTDOOR UNIT ELECTRICAL PARTS14121 5REACTORPOWER P.C. BOARDINTERFACE P.C. BOARDR.V. COILTHERMISTOR SETAMBIENT TEMPERATURE THERMISTORFIN TEMPER

Strany 88

89Outdoor unit {42 drain holeSoft vinyl chloride hose of25mm inside diameter.MXZ-2A40VA MXZ-2A52VA15-3. DRAIN SOCKETSymbolin WiringDiagramQ'ty/un

Strany 89 - 15-3. DRAIN SOCKET

9❈There is no combination other than this table.MXZ-4A80VA MXZ-4A80VACombination of the connectable indoor units22+2222+2522+3522+5022+6022+7125+2525+

Strany 90

90MXZ-3A54VAMXZ-4A71VA15-4. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS3214 132122232411125 6 7 8 9 10 14151617181920OB377--3.qxp 05.12.14 3:3

Strany 91

91Symbolin WiringDiagramQ'ty/unitMXZ-3A54VA-RemarksParts No. Parts NameE1MXZ-4A71VA-E1E2 E2E02 939 232E02 817 009E02 939 521E02 939 900E0

Strany 92 - 15-6. ACCESSORY

9210981243 57126MXZ-3A54VAMXZ-4A71VA15-5. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS111615-6. ACCESSORY17OB377--4.qxp 05.12.14 3:18 PM Page

Strany 93

93Part numbers that are circled are not shown in the illustration.Symbolin WiringDiagramQ'ty/unitMXZ-3A54VA-RemarksParts No. Parts NameE1MXZ-4A71

Strany 94

94MXZ-4A80VA15-7. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS321413162223242556121178910171514181920212OB377--4.qxp 05.12.14 3:18 PM Page 94

Strany 95

95Symbolin WiringDiagramQ'ty/unitRemarksParts No. Parts NameMXZ-4A80VA-E1M21 TK0 232M21 TK0 027M21 TK5 010M21 TK0 245T92 500 801T2W TK

Strany 96 - 15-9. ACCESSORY

961615-9. ACCESSORY1110912435 687MXZ-4A80VA15-8. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS12OB377--4.qxp 05.12.14 3:18 PM Page 96

Strany 97

97Part numbers that are circled are not shown in the illustration.Symbolin WiringDiagramQ'ty/unitRemarksParts No. Parts NameMXZ-4A80VA-E1M21 TK0

Strany 98 - OPTIONAL PARTS

OPTIONAL PARTS16CCCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO.,LTDDistributed in Dec. 2005. No.OB377 REVISED EDITION-A 8Distributed in Feb. 2005

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